Product Details:
Payment & Shipping Terms:
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CNC flame cutting machine, cheaper price
Technical parameters of the basic configuration
for CNC flame cutting machine
No |
Item |
specification |
1 |
horizontal track space |
7000mm |
2 |
effective cutting width |
6000 mm |
3 |
Longitudinal track space |
26000 mm |
4 |
effective cutting length |
24000mm |
5 |
cnc flame torch |
2set |
6 |
Capacitance type automatic height-adjusting device |
2set |
7 |
flame cutting thinkness |
6-180mm |
8 |
Perforation thickness |
≤80mm |
9 |
Cutting speed |
0-800mm/min |
10 |
Control switch |
some |
11 |
idle running speed |
0-10000 mm/min |
12 |
cutting surface roughness |
Ra≤12.5µm |
13 |
Driving system |
AC double servo driven |
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Part II: configuration for CNC flame cutting machine
no |
name of the key parts |
specification |
unit |
amount |
1 |
Main frame |
QGII-7000×26000 |
set |
1 |
2 |
7-grade precision rack |
JI NAN HUAFEI CNC COMPANY |
M |
56 |
3 |
Longitudinal straight guiding rail (50kg) |
JI NAN HUAFEI CNC COMPANY |
M |
52 |
4 |
Horizontal straight double-shaft guiding rail |
Tai Wan LONG FU |
M |
14 |
5 |
CNC system |
Most Famous brand in china |
set |
1 |
6 |
Planet reducer |
Japan SHIMPO |
set |
3 |
7 |
Digital Ac servo motor |
Japan panasonic |
set |
3 |
8 |
Longitudinal towing chain |
BNEE |
set |
1 |
9 |
Crosswise towing chain |
BNEE |
set |
2 |
10 |
Solenoid valve |
Italy CEME |
piece |
some |
11 |
Pulley lifting device |
Made in china |
set |
1 |
12 |
Auto ignition device |
Made in china |
set |
1 |
13 |
Waterproof dustproof switch |
Schneider |
piece |
some |
14 |
Back fire arrester |
Made in china |
piece |
some |
15 |
CNC flame torch |
Made in china |
piece |
2 |
16 |
Nozzle |
Made in china |
piece |
4 |
17 |
Air tube |
Korean YASUNG |
set |
1 |
18 |
Air-vent valve & piezometer |
Made in china |
set |
some |
19 |
Electronic control |
JI NAN HUAFEI CNC COMPANY |
set |
1 |
20 |
High strength bearings |
HRB |
set |
some |
21 |
Capacitance height controller |
Made in China |
set |
1 |
22 |
Automatic Programming and Fastcam |
Australia(Professional) |
set |
1 |
Second part: Model introduction
1. The beam is box type steel structure, which annealing processed after being welded will eliminate stress and so that no deformation all the year round.
2. machine driven system is equipped with precision antifriction bearing, precision gear and rack with process precision of level 7(national standard).
3. driven system is of japan shimpo Planetary reducer, its error between input and out put is only 16,which in Horizontal and vertical gear transmission structure add the auto compensation interstitial device, so that the transmission structure can execute accurately the directives from numerical control system.
4. Active girders: longitudinal orbit using linear slide rail, so the two root rail walks steadily.
5. All equipment parts are treated by black, electroplating surfacely.
6. the whole machine is processed with abrasive blasting, face paint using orange line lacquer. color is natural blue or yellow
details of the basic equipment
1. drive part
Longitudinal driving device
For the higher requirement on the longitudinal work precision and positioning accuracy, our machines use bilateral precision gears, rack driving. between pinion and rack is spring pressure , which not only can reduce meshing error, but also improves the transmission steadiness. Machining precision and installation accuracy is necessary for the high working precision of the main machine. Equipped with high-precision epicyclic gearbox and ac servo system, under control of optical encoder,it is easy to control the working accuracy. inverter driving amplifier is used in machine speed control system, which not only guarantee the the machine with good transmission character, but also the positioning accuracy in the whole speed adjustable range.
Both the two ends of the main frame are equipped with the horizontal guide wheel, rack direction is stable guide wheel, the reverse side is eccentric guide wheel. the eccentric wheel can adjust the straightness between the end frame bottom and guide rail, therefore, gantry mounting can remain stable linear guide in motion.
Horizontal drive device for CNC flame cutting machine
The working precision and positioning accuracy required of horizontal drive device is as same as that of the longitudinal drive. Horizontal drive guide is straight line guide and using the same drive control way with that of longitudinal drive, that is high-precision gear, rack driving equipped with high precision planet gear box and ac servo system, plus the optical encoder for the control of speed and positioning, under the control of the numerical control system, it is easy to control the machine working precision. Inverter driving amplifier is used in machine speed control system, which not only guarantee the machine with good transmission character, but also the positioning accuracy in the whole speed adjustable range.
2. Servo control system:
Servo name: panasonic digital ac servo drive system;
Drive motor
Motor type: panasonic A4 digital ac servo motor
Motor features:
Adopts the encoder with full digital, free of maintenance, accurate location to detect the error in machine operation , and feedback the error between the main and associated frame to computer to correct in time. Thus to ensure the quite running property.
Specialized control box:
All the signals line adopts KVVRP shielding WEIPU connectors, cable and power wires are collocated according to the standard 1.4 times 1.3 , to ensure stable wires running without interference.
3. transmission parts for CNC flame cutting machine
Vertical and horizontal transmission adopts rack and pinion meshing, equipped with speed reducer imported from Germany, has the features of low back gap, high output torque ,low noise and long service life etc, so as to achieve the high positioning precision.
Reducer
Gear types: precision planetary gear reducer PLE80-40, PLE60-40
Reduction ratio: 40:1
Features: high precision, rigidity, transmission torque, high efficiency, inertia,
little Temperature rise, maintenance-free.
Horizontal rails
Taiwan imported precision linear guide drive, a pair of upper and lower;
Features: high precision, ultra-quiet, maintenance-free, long life, since the dust and so on.
4. Longitudinal rails and rack:
Produced by linear guide rail, the top and side rails have been grinding precision machinery, precision equipment in the outer side rail rack. Vertical rack system with a pitch rack, since each turn of the CP gear go the distance is an integer, so the machine can significantly reduce the accumulation of errors, especially a long track machine, the advantage is more prominent. For the installation of rail clearance rack and pinion accuracy and error elimination, primarily by the single precision guide rail to the decision. Guide my company can guarantee that all precision flatness are 0.02mm, length of installation of the rail access, we use the two ends of wire fixed to the rails, by adjusting the floor level of rail left or right, when the lead adjustments to the installation of rail within the accuracy requirements, the use of compression plate rail. Rail connection between the use of tension rods, so as to ensure co-ordination between rail and rail.
6. Height adjusting system
During cutting process, the height of torch adjusts automatically in accordance with the position of steel plate. The crux of ensuring cutting quality is to keep fixed distance between torch and workpiece. Therefore, different cutting patterns adopt different height adjusting system to meet different cutting industry. The categories of height adjusting system:
Arc height self-adjusting system
Based on plasma output voltage, the system adjusts the height of torch automatically. Therefore, Arc height self-adjusting system only applies to plasma cutting machine.
Procedure: There is voltage between steel plate and plasma electrode. After gathering voltage signal, diposed by distribution module to support arc height self-adjusting system, comparing with setting voltage, the system gives electrical machine a rising or falling signal. When the setting voltage is same with gathering voltage, electronic machine stops working. In this way height self-adjusting system of plasma torch works.
Application: plasma cutting torch. The automatic maintanance of distance between plasma torch and steel plate is used to set height for the purpose of improving cutting quality. At the same time, before arc system runs, lifting plasma torch to a certain height to prevent the returning dregs blocking cutting torch.
7.Gas system
Gas system control panel of double sides cnc cutting machine includes cnc, gas and servo systems. Main parts of control systems are produced by abroad famous manufacturers. Systems adopt module structure, concise, resonable and standard wire arrangement which are easy to repair. Due to application of large scale integrated circuit, systems possess many advantages: small size stable performance etc. Malfunction history record, failure warning and autodiagnosis ensure safety of both staff and equipment.
1. Control system
1. most famous brand in china.Fangling F2300
2. Industrial protection grade and technical keyword design, little disturbance for RF/EM
3. 48 parameterized graphics libraries, producing many components of different shapes and dimensions.
4. WINDOWS XP operating system, operating based on instructions of the menu
5. Chinese image operating demonstration
6. System accepts standard ESI and ESSI codes
7. Demostrating cutting track synchronously
8. Any cutting track can be returned during processing
9. Automatic plate rectification
10. Automatic Perforation
11. Automatic torch lifting
12. Power-off protection
13. Returning to any cutting point
14. Adjusting cutting speed at any time
15. Scaling, image rotating and repeating of parts processing program
16. Couting service time and Perforation number of quick-wear parts automatically
17.Input mode: manual data input, disk input
18. Dignosing and checking preparing condition and program integrality
19.Perfect control connector and operate interface of plasma and flame cutting machine
20. Preposed USB interface
21. Built-in netwok card
9. FastCAM software
Drafting system |
Compatibility of drafting software |
specific functions for DXF file CAD elimination CAD condensation CAD extraction CAD scatter and sort |
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Bridge function Continuous bridge, disconnect bridge, intermittent bridge |
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Cutting path |
automatically or manually set cutting direction |
Setting cutting beginning, the destination and cutting order |
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Setting lead-in and outgoing line |
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Using CAD middle-level function to set and conduct cutting,mark, perforate etc. |
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Nesting system |
Nesting hudreds of parts on many plates continuously and automatically |
During nesting optimization process, appointing and modifying, selecting parts, and making any translation, rotation, matrix, etc. |
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Checking system |
Simulative checking and modification on NC cutting files directly |
Calculating the cost of materials and processing cost |
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Supporting multiple controller NC code and providing mutual conversion of different codes |
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Providing many languages supported by Windows platform |
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Printing: Blowdown graphics and names, list of blowdown parts Steel plate size, cutting speed, cutting time, plank utilization rate. Programming parameters and cnc code. |
The third section: working environment
-supply voltage 220/380V±10%
-supply frequency 50Hz±1%
-Input power 5000W
-ambient temperature 0-50℃
-Relative humidity 95%(non-frozen)
The fourth section: Mechanical Accuracy
(subject to underline details)
1. machine precision:
a. Longitudinal effective stroke >nominal size 20mm
b.Transverse effective stroke > nominal size 10mm
c. Linear positioning accuracy ±0.1mm/10m
d. Linear repeat precision ±0.4mm/10m
e.Torch stroke ≤170mm
f.Cutting speed ±5% of setting speed
g. Automatic lifting precision ±0.5mm
2.Comprehensive machine precision:
a.Length error(four sides) 0.3mm
b.Diagonal deviation 0.3mm
c. Back to the origin of the deviation 0.2mm
d.Diagonal straightness accuracy 0.3mm
e.Intersection deviation 0.3mm (1000×1000mm Comprehensive graphics detection)
f. Linear deviations 0.2mm GB deviation ≤±0.3mm
g.Entire positioning precision 0.1mm
1. Installation
Free site installation and commissioning for foreign customers, if required. Relevant costs, including round ticket and accommodation cost, are on foreign customers.
2. Personnel Training
Free training of operation and maintenance by professional engineers, which lasts about 1 week.
3. After-sale Service
Warranty period is one year. During the warranty period, we provide the maintenance service free of charge. (Except the man-made major damage and irresistible natural factors)
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